A new design of an electrospinning apparatus for tissue engineering applications

The electrospinning technique is being widely explored in the biomedical field due to its simplicity to produce meshes and its capacity to mimic the micro-nanostructure of the natural extracellular matrix. For skin tissue engineering applications, wound dressings made from electrospun nanofibers present several advantages compared to conventional dressings, such as the promotion of the hemostasis phase, wound exudate absorption, semi-permeability, easy conformability to the wound, functional ability and no scar induction. Despite being a relatively simple technique, electrospinning is strongly influenced by polymer solution characteristics, processing parameters and environmental conditions, which strongly determine the production of fibers and their morphology. However, most electrospinning systems are wrongly designed, presenting a large number of conductive components that compromises the stability of the spinning process. This paper presents a new design of an electrospinning system solving the abovementioned limitations. The system was assessed through the production of polycaprolactone (PCL) and gelatin nanofibers. Different solvents and processing parameters were considered. Results show that the proposed electrospinning system is suitable to produce reproducible and homogeneous electrospun fibers for tissue engineering applications.
1. Bártolo P, Kruth J-P, Silva J, et al., 2012, Biomedical production of implants by additive electrochemical and physical processes. CIRP Annals — Manufacturing Technology, vol.61(2): 635–655.
https://doi.org/10.1016/j.cirp.2012.05.005.
2. Teo W E and Ramakkrishna S, 2006, A review on electrospinning design and nanofibre assemblies. Nanotechnology, vol.17(14): 89–106.
https://dx.doi.org/10.1088/0957-4484/17/14/R01.
3. Ramakrishna S, Fujihara K, Teo W-E, et al., 2005, An Introduction to Electrospinning and Nanofibers, World Scientific, Singapore.
4. Rim N G, Shin C S and Shin H, 2013, Current approaches to electrospun nanofibers for tissue engineering. Biomedical Materials, vol.8(1): 014102.
5. Bhardwaj N and Kundu S C, 2010, Electrospinning: A fascinating fiber fabrication technique. Biotechnology Advances, vol.28(3): 325–347.
https://doi.org/10.1016/j.biotechadv.2010.01.004.
6. Niu H and Lin T, 2012, Fiber generators in needleless electrospinning. Journal of Nanomaterials, vol.12: 1–13. https//doi.org/10.1155/2012/725950.
7. Sill T J and von Recum H A, 2008, Electrospinning: Applications in drug delivery and tissue engineering. Biomaterials, vol.29(13): 1989–2006.
https://doi.org/10.1016/j.biomaterials.2008.01.011.
8. Shin S H, Purevdori O, Castano O, et al., 2012, A short review: Recent advances in electrospinning for bone tissue
regeneration. Journal of Tissue Engineering, vol.3(1): 1–11.
https://dx.doi.org/10.1177/2041731412443530.
9. Nukavarapu S P, Kumbar S G, Merrell J G, et al., 2014, Electrospun polymeric nanofibre scaffolds for tissue regeneration, in Laurencin C T and Nair L S (eds.), Nano-technology and Tissue Engineering: The Scaffold, 2nd edition, Taylor & Francis, London, 229–254.
10. Li W J and Xia Y, 2004, Electrospinning of nanofibres: reinventing the wheel? Advanced Materials, vol.16(14): 1151–1170.
https://doi.org/10.1002/adma.200400719.
11. IME Technologies, n.d., IME Technologies: Your partner in electrospinning, viewed January 5, 2017,
https://www.imetechnologies.com
12. Inovenso, n.d. Inovenso. viewed January 8, 2017,
http://inovenso.com/about/
13. Elmarco, n.d., NanoSpiderTM Electrospinning Technology, viewed Januaty 16, 2017,
http://www.elmarco.com/electrospinning/electrospinning-technology/
14. Har-el Y-e, Gerstenhaber J A, Brodsky R, et al., 2014, Electrospun soy protein scaffolds as wound dressings: Enhanced reepithelialization in a porcine model of wound healing. Wound Medicine, vol.5: 9–15.
https://doi.org/10.1016/j.wndm.2014.04.007.
15. Liu S-J, Kau Y-C, Chou C-Y, et al., 2010, Electrospun PLGA/collagen nanofibrous membrane as early-stage wound dressing. Journal of Membrane Science, vol. 355(1–2): 53–59.
https://doi.org/10.1016/j.memsci.2010.03.012.
16. Gümüşderelioğlu M, Dalkıranoğlu S, Aydın R S T, et al., 2011, A novel dermal substitute based on biofunctionalized electrospun PCL nanofibrous matrix. Journal of Biomedical Materials Research Part A, vol.98A(3): 461–472.
https://doi.org/10.1002/jbm.a.33143.
17. Dias J R, Granja P L and Bártolo P J, Advances in electrospun skin substitutes. Progress in Materials Science, vol.84: 314–334.
https://doi.org/10.1016/j.pmatsci.2016.09.006.
18. Ward A G and Courts A, 1977, The Science and Technology of Gelatin, London: Academic Press, Inc., London.
19. Dias J R, Granja P L and Bártolo P J, 2016, Internal crosslinking evaluation of gelatin electrospinning fibers with 1,4-butanediol Diglycidyl ether (Bddge) for skin re-generation, in 10th World Biomaterials Congress, Montréal, Canada, 17–22 May, 2016.
https://doi.org/10.3389/conf.FBIOE.2016.01.00896.