Effects of aeration position on hydrodynamics and membrane fouling in the membrane tank of an integrated wastewater treatment system
Aeration conditions are critical for controlling hydrodynamics and membrane fouling in membrane bioreactors (MBRs), yet the role of aeration position in integrated sewage treatment systems remains poorly quantified. This study investigates an integrated anaerobic–anoxic–oxic–MBR membrane tank using a computational fluid dynamics-population balance model with non-Newtonian rheology of the mixed liquor. Aeration positions 5–45 mm below the membrane module were evaluated for their effects on flow structure, bubble distribution, and membrane-surface shear. The model was validated against measured bubble rise velocities, with a maximum relative error of 4.67%. The results demonstrate that aeration position strongly governs the formation of high-velocity cores, low-velocity zones, and gas holdup distribution, and thus the spatial patterns of turbulent kinetic energy and gas–liquid shear on the membrane surface. Increasing the aeration position to an intermediate level enhances bottom turbulence and mixing, reduces the fraction of low-velocity regions, and alleviates sludge deposition, whereas excessively high aeration positions lead to non-uniform velocity and gas distribution and aggravated local membrane fouling. Under practical operating conditions, an intermediate aeration position also helps control local sludge concentration and floc size, thereby mitigating pore blocking development. Overall, the findings highlight aeration position as a key yet often overlooked design and operational parameter for optimizing integrated MBR performance.
- Mohamed MMA, Takaijudin HB, Kutty SRBM, Al-Mahbashi NMY, Al-dhawi BNS, Al-Akwaa HMA. Harnessing the potential of biomass to enhance domestic wastewater treatment through integrated floating wetlands: A review complemented by bibliometric insights. Results Eng. 2025;28:108380. doi: 10.1016/j.rineng.2025.108380
- Li S, Gu J, Luo B, Xiao T, Wang Q, Yang C. Integrated biofiltration – gravity-driven membrane system for efficient treatment of shale gas wastewater: Roles of filter media and microbial synergy. Sep Purif Technol. 2026;385:136185. doi: 10.1016/j.seppur.2025.136185
- Carnesi M, Mineo A, Amata S, Piccionello AP, Rizzo C, Mannina G. Emerging contaminants in wastewater treatment: the effect of microplastics in an Integrated Fixed-film Activated Sludge (IFAS) Membrane BioReactor (MBR). Bioresour Technol Rep. 2025;32:102374. doi: 10.1016/j.biteb.2025.102374
- Zhan H, Ma L, Pan Z, et al. Membrane bioreactor strategies for enhanced microplastic removal in wastewater: A review. J Environ Chem Eng. 2025;13(6):119999. doi: 10.1016/j.jece.2025.119999
- Bidu JM. Integrated anaerobic reactor and intermittently aerated constructed wetland for enhanced textile wastewater treatment. Clean Water. 2025;4:100093. doi: 10.1016/j.clwat.2025.100093
- Kong F, Fu Q, Wang L, Ren HY. Performance optimization and microbial community analysis of integrated anaerobic BES-aerobic MBBR system for azo dye treatment with related wastewater remediation. Chem Eng J. 2025;521:166589. doi: 10.1016/j.cej.2025.166589
- Su Q, Zhong Y, Rui JCJ, et al. Stability and durability of polymeric membranes in membrane bioreactors for industrial wastewater treatment. J Environ Chem Eng. 2025;13(6):120356. doi: 10.1016/j.jece.2025.120356
- Ardic-Demirbilekli R, Korkusuz-Soylu S, Kose-Mutlu B, Koyuncu I. Biofouling mitigation and microbial community dynamics in the quorum quenching membrane bioreactors for industrial wastewater treatment. J Water Process Eng. 2025;77:108379. doi: 10.1016/j.jwpe.2025.108379
- Cicekalan B, Shitreh S, Cavdar B, et al. Sustainable treatment of dairy industry wastewater using an integrated anaerobic membrane bioreactor-reverse osmosis system for industrial water reuse. Chem Eng J. 2025;521:166345. doi: 10.1016/j.cej.2025.166345
- Li H, Xu J, Zhao Y, Lian J. Challenges of precise aeration implementation in conventional wastewater treatment processes: A review. J Water Process Eng. 2025;78:108737. doi: 10.1016/j.jwpe.2025.108737
- Xia D, Dou W, Tian Y, et al. Efficient removal of nitrogen, phosphorus and antibiotics in freshwater aquaculture wastewater using a novel hybrid aeration biological filter. J Environ Manage. 2025;396:128079. doi: 10.1016/j.jenvman.2025.128079
- Pitol CS, Fernandes AT, Menegon CG, et al. Enhancing deammonification in a membrane-aerated biofilm reactor: Intermittent aeration and ammonia loading rate control as key strategies for NOB inhibition in low-strength nitrogen wastewater. J Water Process Eng. 2025;79:108861. doi: 10.1016/j.jwpe.2025.108861
- Kumalo PC, Amoah ID, Pierneef RE, Ismail A, Bux F, Kumari S. Unveiling the role of aeration systems in the bioaerosol emission rate, particle size and microbial composition from wastewater treatment plants. J Hazard Mater. 2025;500:140394. doi: 10.1016/j.jhazmat.2025.140394
- Hou S, Xie E, Si B, et al. Nanobubble aeration accelerates manure wastewater sanitisation and enhances nitrogen retention while reduces greenhouse gas emissions. Water Res. 2026;292:125267. doi: 10.1016/j.watres.2025.125267
- Liang J, Xiong H, Hu Z, Xie D, Zhang H, Wan Z. Three-dimensional CFD–PBM insights into bubble dynamics and interfacial momentum transfer in bubble columns. Sep Purif Technol. 2026;388:136527. doi: 10.1016/j.seppur.2025.136527
- Shah F, Fall I, Zhang D. Breakage and coalescence mechanisms in multiphase flow comprehensive PBM-CFD review with turbulence modelling insights for gas-liquid system. Int Commun Heat Mass Transf. 2025;165:109093. doi: 10.1016/j.icheatmasstransfer.2025.109093
- Chen Y, Pan Q, Li C, Wang W, Duan J. CFD-PBM numerical simulation and experimental investigation of hydrodynamics in a multistage internal loop reactor with guide cones. Chem Eng Process - Process Intensif. 2024;206:110044. doi: 10.1016/j.cep.2024.110044
- Shen X, Jia Z, Zhang H, Wang T. Numerical simulation of volumetric mass transfer coefficients in slurry bubble columns with a CFD-PBM coupled model. Chem Eng Sci. 2025;318:122153. doi: 10.1016/j.ces.2025.122153
- Liu M, Wang M, Zhang K, Yu H. Simulation of synthesizing carbon nanotubes by catalytic chemical vapor deposition in a fluidized bed using a CFD-PBM model. Powder Technol. 2025;457:120927. doi: 10.1016/j.powtec.2025.120927
- Zang H, Hu S, Liu X, Du W. Applying a CFD-PBM approach to modeling the flow behavior in pressurized bubbling fluidized beds. Powder Technol. 2025;452:120541. doi: 10.1016/j.powtec.2024.120541
- Na Y, Ranieri L, Di Cesare A, Sabatino R, Vrouwenvelder JS, Fortunato L. Evaluating the removal efficiency of emerging contaminants in a gravity-driven membrane bioreactors GD-MBR under various aeration conditions for primary wastewater treatment. Case Stud Chem Environ Eng. 2024;10:100885. doi: 10.1016/j.cscee.2024.100885
- Yilmaz T, Demir EK, Başaran ST, Çokgör EU, Sahinkaya E. Impact of aeration on/off duration on the performance of an intermittently aerated MBR treating real textile wastewater. J Water Process Eng. 2023;54:103886. doi: 10.1016/j.jwpe.2023.103886
- Wang D, Tao J, Fan F, Xu R, Meng F. A novel pilot-scale IFAS-MBR system with low aeration for municipal wastewater treatment: Linkages between nutrient removal and core functional microbiota. Sci Total Environ. 2021;776:145858. doi: 10.1016/j.scitotenv.2021.145858
- Calderón K, Reboleiro-Rivas P, Rodríguez FA, Poyatos JM, González-López J, Rodelas B. Comparative analysis of the enzyme activities and the bacterial community structure based on the aeration source supplied to an MBR to treat urban wastewater. J Environ Manage. 2013;128:471-479. doi: 10.1016/j.jenvman.2013.05.048
- Mineo A, Bosco Mofatto PM, Cosenza A, Di Trapani D, Mannina G. Membrane bioreactor operated under intermittent aeration a comprehensive comparison with an IFAS-MBR: A pilot plant experience. J Environ Chem Eng. 2025;13(5):118668. doi: 10.1016/j.jece.2025.118668
- Di Trapani D, Bosco Mofatto PM, Cosenza A, Mannina G. Attached and suspended biomass kinetics in an IFAS-MBR system operated under intermittent aeration: Long-term monitoring under SRT variation. J Environ Manage. 2024;370:122718. doi: 10.1016/j.jenvman.2024.122718
- Mehrjoo H, Monfared AEF, Jafari S, Norouzi-Apourvari S, Schaffie M. Simulation of Newtonian and non-Newtonian reactive fluids during the dissolution process in porous media using Lattice Boltzmann method. Int Commun Heat Mass Transf. 2026;170:110061. doi: 10.1016/j.icheatmasstransfer.2025.110061
- Rapp BE. Conservation of mass: the continuity equation. In: Rapp BE, ed. Microfluidics. 2nd ed. Elsevier; 2023:283-289. doi: 10.1016/B978-0-12-824022-9.00028-0
- Rapp BE. Conservation of momentum: the Navier-Stokes equation. In: Rapp BE, ed. Microfluidics. 2nd ed. Elsevier; 2023:291-309. doi: 10.1016/B978-0-12-824022-9.00029-2
- Guo S, Zhang Z, Mei L. Adaptive time-stepping Hermite spectral scheme for nonlinear Schrödinger equation with wave operator: Conservation of mass, energy, and momentum. J Comput Phys. 2025;528:113842. doi: 10.1016/j.jcp.2025.113842
- Kim JJ, Baik JJ. A numerical study of the effects of ambient wind direction on flow and dispersion in urban street canyons using the RNG k–ε turbulence model. Atmos Environ. 2004;38(19):3039-3048. doi: 10.1016/j.atmosenv.2004.02.047
- Lopes RJG, Quinta-Ferreira RM. Assessment of CFD Euler– Euler method for trickle-bed reactor modelling in the catalytic wet oxidation of phenolic wastewaters. Chem Eng J. 2010;160(1):293-301. doi: 10.1016/j.cej.2010.03.024
- Caixeta MP, Marrocos PH, Fernandes IS, Vilar VJP, Santos RJ. A novel Euler-Lagrange approach to simulate gas–liquid mass transfer coefficient (kL) in bubbly flow regimes. Chem Eng Sci. 2025;315:121824. doi: 10.1016/j.ces.2025.121824
- Yu G, Zhang S, Chen X, Li D, Wang Y. Investigation on aeration efficiency and energy efficiency optimization in recirculating aquaculture coupling CFD with Euler- Euler and species transport model. J Environ Chem Eng. 2024;12(5):113927. doi: 10.1016/j.jece.2024.113927
- Ren J, Pei Y, Zhou X, Jiao M, Cheng W, Wan T. CFD-PBM simulations the effect of aeration rates on hydrodynamics characteristics in a gas-liquid-solid aerobic fluidized bed biofilm reactor. Powder Technol. 2024;443:119963. doi: 10.1016/j.powtec.2024.119963
- Zhang H, Guo K, Wang Y, Sayyar A, Wang T. Numerical simulations of the effect of liquid viscosity on gas-liquid mass transfer of a bubble column with a CFD-PBM coupled model. Int J Heat Mass Transf. 2020;161:120229. doi: 10.1016/j.ijheatmasstransfer.2020.120229
