AccScience Publishing / IJB / Online First / DOI: 10.36922/IJB026110096
REVIEW ARTICLE
Early Access

Material-process integration and degradation engineering of biodegradable polymers in additive manufacturing

Moon Hee Lim1 Tae Woong Kang1 Ja-Gyeong Kim1 Sang-Hyug Park2* Young-Sam Cho3* Moon Suk Kim1,4*
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1 Department of Molecular Science and Technology, Ajou University, Suwon, Gyeonggi-do, Korea
2 Department of Biomedical Engineering, Pukyong National University, Busan, South Korea
3 Nature-Inspired Technology Lab. in MECHABIO Group, Wonkwang University, Iksan, Jeonbuk, Republic of Korea
4 Research Institute, Medipolymer, Woncheon Dong 332-2, Yeongtong-Gu, Suwon, Korea
Received: 15 March 2026 | Revised: 17 April 2026 | Accepted: 20 April 2026 | Published online: 22 April 2026
© 2026 by the Author(s). This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution 4.0 International License ( https://creativecommons.org/licenses/by/4.0/ )
Abstract

Biodegradable polymers are increasingly recognized as key enablers of sustainable additive manufacturing (AM), offering a unique combination of environmental degradability, tunable mechanical performance, and compatibility across diverse printing platforms. This review examines recent advances in the molecular design, composite formulation, and 3D printing of biodegradable thermoplastics, including PLA, PCL, PBAT, and PBS, across major AM platforms such as fused deposition modeling (FDM), direct ink writing (DIW), and digital light processing (DLP). Particular emphasis is placed on structure–property–function–degradation relationships that influence rheological behavior, interlayer adhesion, mechanical anisotropy, and life cycle performance. Material engineering strategies, including polymer blending, reactive compatibilization, nanofiller reinforcement, and platform-specific parameter optimization, are critically examined for their capacity to enhance print fidelity and enable precise control over degradation kinetics. Representative applications in biomedical scaffolds, controlled drug delivery systems, agricultural devices, and compostable packaging demonstrate how deliberate material-process integration can achieve both functional performance and temporally programmed degradation. Furthermore, sustainable design paradigms, such as design for degradation, life cycle synchronization, topology-driven material minimization, and circular manufacturing frameworks, are discussed as essential for transitioning AM from rapid prototyping to responsible large-scale production. Despite substantial progress, challenges remain in mechanical robustness, material standardization, and end-of-life infrastructure. Addressing these limitations will require coordinated advances in polymer chemistry, processing science, and life cycle engineering to establish truly circular, high-performance biodegradable AM systems.

Keywords
Biodegradable polymers
Additive manufacturing
3D printing
Sustainable design
Circular economy
Funding
This study was supported by the National Research Foundation of Korea (NRF) grants, Basic Science Research Program (RS-2026-25508399) and Ministry of SMEs and Startups (20224371).
Conflict of interest
Young-Sam Cho and Moon Suk Kim are Editorial Board Members of this journal, but were not in any way involved in the editorial and peer-review process conducted for this paper, directly or indirectly. The authors declare they have no competing interests.
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International Journal of Bioprinting, Electronic ISSN: 2424-8002 Print ISSN: 2424-7723, Published by AccScience Publishing