AccScience Publishing / IJB / Online First / DOI: 10.36922/IJB025280274
RESEARCH ARTICLE
Early Access

Macro-Micro analysis of scaffold properties and study of biological properties of 3D printed hydroxyapatite/β-Tricalcium phosphate scaffolds influenced by polyvinyl alcohol concentration

Zhitao Yin1 Yutong Chen1,4 Guang Yang1 Shuaishuai Wang2 Bingbing Wang1,3 Yue Zhao1 Xujing Zhang1* Yan Xu1*
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1 College of Mechanical Engineering, Xinjiang University, Urumqi 830017, China
2 College of Mechanical Engineering, Dalian University of Technology, Dalian 116024, China
3 College of Aviation Academy, Changji University, Changji 831100, China
4 Department of Mechanical Engineering, College of Design and Engineering, National University of Singapore, Singapore 117575, Singapore
Received: 20 May 2025 | Accepted: 14 July 2025 | Published online: 14 July 2025
© 2025 by the Author(s). This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution 4.0 International License ( https://creativecommons.org/licenses/by/4.0/ )
Abstract

The concentration of the binder is a key factor affecting the quality of 3D-printed bone scaffolds. This study analyzed the influence of polyvinyl alcohol (PVA) aqueous solution concentration on the properties of hydroxyapatite (HA)/β-tricalcium phosphate (β-TCP) bone scaffolds from both microscopic and macroscopic perspectives using molecular dynamics (MD) simulations and experimental research. In the MD simulations, the changes in chain length corresponding to different concentrations were used to analyze the microscopic interactions between PVA and the powder material system. In the experiments, the solid content, zeta potential, and extrusion rheological properties of the slurry were analyzed under PVA concentrations ranging from 5% to 15% by mass. Bone scaffolds were then fabricated using 3D printing and freeze-drying processes, and the changes in porosity, mechanical properties, dimensional shrinkage, and swelling effect of the scaffolds were examined. Finally, the biological properties of the scaffolds were verified through in vitro experiments. The results showed that the hydrogen bonds and ionic bonds formed between PVA and the powder materials are the main forces for adhesion, and the increase in chain length, which leads to an increase in Cauchy pressure, enhances the basic mechanical properties of the material. Slurries with higher PVA concentrations have higher solid content and shear-thinning capabilities, ensuring better printability, and the resulting bone scaffolds exhibit higher mechanical properties and drying shrinkage characteristics. However, this also leads to lower porosity and swelling rates. In vitro experiments revealed that an increase in PVA aqueous solution concentration results in decreased porosity and ion concentration of the bone scaffolds, thereby reducing their bioactivity. The conclusions drawn from this study can be used to predict the performance of slurries and bone scaffolds at different binder concentrations, providing a theoretical basis for the selection of binder concentration in 3D-printed bone scaffolds.

Keywords
Molecular dynamics simulation; Extrusion rheology; Freeze-drying; Mechanical properties; Biological properties
Funding
This work was supported by the National Natural Science Foundation of China (52365053).
Conflict of interest
The authors declare they have no competing interests.
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International Journal of Bioprinting, Electronic ISSN: 2424-8002 Print ISSN: 2424-7723, Published by AccScience Publishing