AccScience Publishing / IJB / Online First / DOI: 10.36922/IJB025140119
RESEARCH ARTICLE
Early Access

On the multi-material bioprinting process with a helical mixer for printing fibers with controlled composition

Reza Gharraei1 Donald J. Bergstrom2 Xiongbiao Chen1,2*
Show Less
1 Division of Biomedical Engineering, University of Saskatchewan, Saskatoon, Saskatchewan, Canada
2 Department of Mechanical Engineering, University of Saskatchewan, Saskatoon, Saskatchewan, Canada
Received: 2 April 2025 | Accepted: 1 July 2025 | Published online: 2 July 2025
(This article belongs to the Special Issue Bioprinting for Tissue Engineering and Modeling)
© 2025 by the Author(s). This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution 4.0 International License ( https://creativecommons.org/licenses/by/4.0/ )
Abstract

Multi-material bioprinting is a promising technique that enables the fabrication of complex heterogeneous constructs with tailored mechanical and biological properties for tissue engineering. Recently, the bioprinting process with a helical static mixer has been shown feasible to print fibers from multiple biomaterials. However, much remains undiscovered regarding the mixing of transient streams and the control of composition gradients during the printing process. This study investigates the mixing of biomaterials, aimed at improving the spatial resolution of composition gradients along the fiber longitudinal direction. Computational Fluid Dynamics (CFD) was utilized to investigate the flow and mixing of precursor streams with results used in redesigning the bioprinting head for improved performance. Rheological studies were performed to characterize the flow behaviour of biomaterials; the obtained results were to examine the mixing of biomaterials and the transition time (or time needed between flow rate changes at the inlets and the corresponding change in fiber composition) with the help of CFD simulations. Our results demonstrated that the redesigned bioprinting head was able to completely mix biomaterials and that the transition time could be regulated or reduced by advancing inlet flow rate changes, thereby enhancing the spatial resolution of composition gradients by 17-30% as examined in our case study presented in this paper. Also, it has been illustrated that adjusting the toolpath can further improve resolution in composition gradient printing. Overall, this study reveals the science behind multi-material bioprinting and provide means to improve the design of bioprinting head for improved spatial resolution of composition gradients.

Keywords
3D bioprinting
Multi-material bioprinting
Tissue engineering
CFD
Flow behaviour
Funding
This work was supported by the University of Saskatchewan Dean’s Scholarship and the Devolved Scholarship from the Department of Mechanical Engineering for the first author, and by the Natural Sciences and Engineering Research Council (NSERC) funds (Grant numbers: RGPIN 06396-2019, RGPIN 04981-2022) for the co-authors.
Conflict of interest
Xiongbiao Chen serves as the Editorial Board Member of the journal, but did not in any way involve in the editorial and peer-review process conducted for this paper, directly or indirectly. Other authors declare they have no competing interests.
Share
Back to top
International Journal of Bioprinting, Electronic ISSN: 2424-8002 Print ISSN: 2424-7723, Published by AccScience Publishing