AccScience Publishing / IJB / Online First / DOI: 10.36922/IJB025150133
RESEARCH ARTICLE
Early Access

Innovative design and compression performance of a SLM-printed tantalum artificial vertebral body

Yutao Zhang1 Wurikaixi Aiyiti2* Jintao Li1,2 Yong Huang1,3 Xiaohong Dong1
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1 Xinjiang Coal Mine Electromechanical Engineering Technology Research Center, School of Electromechanical Engineering, Xinjiang institute of engineering, Urumqi, Xinjiang, PR China
2 School of Mechanical Engineering, Xinjiang University, Urumqi, Xinjiang, PR China
3 Key Laboratory of Intelligent Manufacturing Technology for Building Steel Structures of Xinjiang Production and Construction Corps, Xinjiang, PR China
Received: 11 April 2025 | Accepted: 16 May 2025 | Published online: 16 May 2025
© 2025 by the Author(s). This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution 4.0 International License ( https://creativecommons.org/licenses/by/4.0/ )
Abstract

Tantalum (Ta) has considerable potential for clinical application in artificial vertebral bodies owing to its excellent biocompatibility. A novel Ta artificial vertebral body structure was engineered by combining thin-walled structure topology optimization with lattice structure filling design methods. Three types of Ta artificial vertebral bodies were prepared using selective laser melting. The influence of sidewall curvature on the mechanical properties and deformation behavior of artificial vertebral bodies was investigated through compression tests and finite element analysis. The elastic modulus and yield strength of the Ta lattice structures were observed to range from 1.75 to 3.21 GPa and 31 to 65 MPa, respectively. The incorporation of topologically thin walls resulted in enhancements of the elastic modulus and yield strength by factors of 2.26 to 3.77 and 3 to 3.62, respectively. A decrease in sidewall curvature was associated with an increase in the elastic modulus and yield strength of the artificial vertebral body. Specifically, when the sidewall curvature decreased from 0.027 to 0 mm-1, the elastic modulus and yield strength of the artificial vertebral body were enhanced by factors of 2.76 and 2.19, respectively. The yield strengths of the artificial vertebral bodies were comparable to that of human cortical bone. AVB-2 exhibited the highest yield-strength-to-elastic-modulus ratio (0.029) in comparison to AVB-1 and AVB-3 (0.024 and 0.019, respectively). This finding suggests that the optimal sidewall curvature of the artificial vertebral body is 0.014 mm-1. AVB-2 effectively mitigated the stress shielding effect while maximizing the load-bearing function, indicating its significant potential for clinical applications.

Keywords
Tantalum
selective laser melting
artificial vertebral body
lattice structure
topology optimization
Funding
This work was supported by the [Natural Science Foundation of Xinjiang Uygur Autonomous Region, China] under Grant [number 2023D01A86]; [Scientific and Technological Research Projects in Key Areas of Xinjiang Production and Construction Corps, China] under Grant [number 2024ABO49]; [Key Research and Development Program of Xinjiang Uygur Autonomous Region, China] under Grant [number 2023B01016].
Conflict of interest
The authors declare they have no competing interests.
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International Journal of Bioprinting, Electronic ISSN: 2424-8002 Print ISSN: 2424-7723, Published by AccScience Publishing